High-efficiency Screw Air Compressor
High-efficiency screw air compressor is commonly used in laser cutting machines in order to provide a reliable source of compressed air for operation. This type of compressor is quiet, energy-efficient, and has a long service life, making it an ideal choice for industrial applications.
Our Factory
Hannemec(ShanDong) Intelligent Technology Co.,Ltd. was established in 2021 and is a manufacturer specializing in the research and development, design, production, sales, and service of air compressors. Its products include permanent magnet variable frequency air compressors, two-stage permanent magnet variable frequency air compressors, laser cutting special air compressors, oil-free air compressors, mobile air compressors, low, medium, and high pressure air compressors, centrifugal air compressors, and compressed air purification equipment
Why Choose Us
Our Product
Single screw air compressor/Integrated laser cutting screw air compressor/Box laser cutting screw air compressor/Refrigeration dryer (air-cooled)/High temperature detached core refrigeration dryer/Modular non heat regeneration adsorption dryer/Laser cutting air compressor dedicated filter/Air storage tank.
One-stop solution
According to the development of the laser company, we have developed a high-pressure piston machine and a screw-mounted machine that are easy to install and transport. The oil and dust content at the end of the machine meets the gas requirements of the laser machine, providing customers with a one-stop electrostatic dust removal solution.
QC
Factory high standard debugging and quality inspection, precision instrument testing, British Michel moisture content testing instrument, German CS oil content testing instrument.
Our service
7 * 24-hour solution mechanism, always protecting your rights and providing timely technical after-sales support and services.
Related Product
22kw High Pressure Screw Air Compressor With Air Tank
22kw integrated high-pressure permanent magnet frequency conversion screw air compressor, exhaust pressure 16 kg, volumetric flow rate 2.4m³/min, four-in-one combination, including screw machine, cold dryer, air storage tank, five-stage precision filter, frequency conversion saves energy electricity,After cold drying and five-stage filtration, the purity of the air is ensured. It is suitable for 6000-watt lasers. It is favored by laser factories for its stable air supply and high purity of air source!
Energy-saving laser cutting screw air compressor
Hannimike screw air compressor adopts high-precision screw main engine, which has large displacement, reliable quality and low failure rate;The screw air compressor is equipped with a brand-name frequency converter, which helps to reduce the starting frequency of the air compressor, adjust the motor speed according to the actual air consumption, and save energy;The host adopts protection grade IP54, which has low noise, small size and light weight; the screw air compressor adopts air cooling method, which effectively reduces the temperature of the air compressor;The screw air compressor also uses high-quality air filters, large-diameter air inlet valves, enlarged and thickened high-efficiency coolers and other high-quality accessories to ensure energy consumption of Hannimike screw air compressors.
15kw Screw Air Compressor For Laser Cutting
Hannemec screw air compressor has the characteristics of good stability, low vibration and low noise, and due to its efficient operation,Compressed air costs can be significantly reduced. Screw air compressors are widely used in manufacturing, food and beverage industry, medical industry and other fields.
Single Screw Air Compressor for Laser
Single screw air compressor is an industrial machine that compresses air by using a single screw rotor. It is commonly used in industrial settings for powering pneumatic tools, machinery, and equipment. It is known for its high efficiency, reliability, and low noise level.
Single Screw Air Compressor for Cutting
A screw air compressor is a type of compressor that uses a single screw rotor to compress air. Due to its efficient and reliable performance, it is often used for laser cutting.This type of compressor is simple in design, requires minimal maintenance and is also very energy efficient due to its low speed operation. The compressed air produced by the single-screw air compressor is clean and oil-free. Suitable for use on cutting machines and other equipment. Overall, single screw air compressors are ideal for the laser cutting industry.
PM Single Laser Cutting Air Compressor
PM single laser cutting air compressor is a type of compressor that can adjust the output power according to the actual demand. It has the advantages of stable pressure, high efficiency and energy saving. It is widely used in various industries such as manufacturing, construction, and transportation. The variable frequency control system of the compressor can automatically adjust the output frequency according to the actual air consumption, so as to reduce energy consumption and extend the service life of the equipment. It is a reliable and cost-effective solution for air compression needs
BOX-TYPE Laser Cutting Air Compressor
The BOX-TYPE laser cutting air compressor is a compressed air system designed specifically for laser cutting machines. It is engineered to provide a steady and reliable source of clean compressed air that is essential to the laser cutting process. This compressor has a compact design that allows it to be easily installed in small spaces. It is equipped with a high-efficiency air filter system that eliminates any contaminants that may clog the laser cutting nozzle.
Screw Air Compressorfor Laser Cutting
The screw air compressor for laser cutting is a type of air compressor that uses two helical rotors to compress air. This type of compressor produces compressed air at a high volume and a low pressure, making it ideal for laser cutting applications. The compressed air is used to blow away debris and smoke generated by the laser cutting process, ensuring a clean and precise cut.
Professional Laser Cutting Screw Air Compressor
The professional laser cutting screw air compressor is equipped with a refrigerated dryer and adsorption dryer. This specialized air compressor is highly efficient and reliable, providing clean and dry air for laser cutting machines. The refrigerated dryer can efficiently remove moisture from compressed air, while the adsorption dryer can provide further dehydration to ensure the compressed air is free from oil, water, and other impurities.
What is High-efficiency Screw Air Compressor
A high-efficiency screw compressor is a gas compressor that uses a rotary positive displacement mechanism, such as an air compressor. These compressors are common in industrial applications and have replaced more traditional piston compressors that require larger volumes of compressed gas, such as piston compressors. For large refrigeration cycles (such as refrigerators), or for compressed air systems to operate pneumatic tools (such as jackhammers and impact wrenches).
Benefits of High-efficiency Screw Air Compressor
Durable and long lasting
High-efficiency Screw Air Compressor have a reputation for their long lifespan which is often much longer than other air compressors. If you buy a rotary screw air compressor, you can expect a typical lifespan of around 60,000 to 80,000 hours with little to no capacity reduction.
Quiet operation
Unlike many other air compressors, screw air compressors are known for their quiet operations so this is important to consider if your application requires a quieter air compressor.This is a huge contrast to other compressors that make a thud sound due to the action of the piston for the compression process. As screw compressors do not contain a piston operating system, this noise is completely removed.
High demand capabilities
Unlike reciprocating air compressors, High-efficiency Screw Air Compressor can operate continuously. This means there is no need to turn the air compressor off so the pistons can rest and cool and there's no need to wait for an air receiver tank to fill before you can start using the air.Screw compressors can run all day without wearing out any critical components and they run at a lower temperature so overheating is not a problem. This is significant to consider if your application requires a steady stream of air.
Energy efficient
High-efficiency Screw Air Compressor are more energy efficient than other types of air compressor and they generate much less heat too.
Cleaner air
The male and female rotating screws within the compressor are effective at sealing in lubricating oil which means there is very little oil carried into the end product. This results in cleaner and drier air which makes these compressors much better for application requiring low air moisture and low oil particulate.
Types of High-efficiency Screw Air Compressor
Oil-Free Screw Compressors
These are critical in industries where even the slightest contamination can have significant consequences, such as in pharmaceuticals, food and beverage, and semiconductor manufacturing. They provide high-quality, contaminant-free air.
Oil-Lubricated Screw Compressors
Common in general manufacturing, these compressors use oil for cooling and lubrication, enhancing efficiency and longevity. They are preferred in automotive, construction, and heavy machinery industries.
Reciprocating or Piston Compressors
These are typically used for smaller, more targeted applications where high pressure is required but large volumes are not, such as in automotive repair shops or small-scale manufacturing units.
Centrifugal Compressors
Suited for very high-capacity applications, these are often found in large industrial and utility applications, including power plants and major HVAC installations.
Application of High-efficiency Screw Air Compressor
Oil & Gas
In the oil and gas industry, screw-type air compressors are used for gas lift (secondary oil recovery), where high-pressure gas is injected into the surrounding formation to ramp up the production of hydrocarbons. Other applications include pipeline maintenance services, equipment purging, and gas pipeline pigging.
Manufacturing
In manufacturing facilities such as automobile assembly, pharmaceutical, and chemical plants, operators use screw air compressors to operate compression-powered tools such as pneumatic drills and hydraulic tools. Other applications include equipment cleaning and general maintenance.
Food Packaging
In food manufacturing plants, screw-type compressors provide compressed air to operate blow molding machines for food packaging. They are also used in gas flushing food packaging, product sorting, and shaping. Oil-free screw air compressors are preferable for food-grade applications.
Construction
In the construction industry, rotary screw compressors provide high-pressure air for operating heavy-duty tools such as jack-hammers, pneumatic tools, and sandblasters. Compressed air is also required in slurry blowing, blowing of mud/wash holes, and building piling operations.
Agriculture
Heavy agricultural equipment like tractors, pumps, sprayers, and crop conveyors can all be powered by rotary air compressors. In addition to traditional farms, they are also used on dairy farms and greenhouses.
Energy
Oil drilling in oil rigs has found rotary air compressors particularly useful. In order to keep the crew safe and protected, dependable equipment is necessary for these operations. Their spark-free delivery and stable outputs are very desirable in processes as delicate and isolated as oil rigs.
Components of High-efficiency Screw Air Compressor
Part 1: Rotors/Rollers
There are few elements as critical as rotors. They are the centralized components of the compression process, without which, air compressors cannot function or exist normally. Rotors or rollers come in pairs and are built inside cylinders. When turned on, rotors rotate at high, smooth, sweeping speeds, creating the pipeline for suctioned air to move through, be compressed, and then exit in an ultra-pressurized form.
Part 2: Compression Cylinder
These compressor models include mainline compression cylinders, which house their all-important rollers. Collected air runs through a cylinder's chambers and into the interlocking, spinning rotors. The number of cylinders contained in a unit determines how many "stages" the particular unit has, as well as the level of pressurization it can generate.
Part 3: Air Filters
Air filters are the first of several essential layers of filters built within this type of compressors. The inlet air filter rests just inside the compressor's opening valve, attracting dust, moisture, and air particles that would be damaging to the inside of the machine. Other air filters may be set within chamber components for additional cleaning and protective layers.
Part 4: Oil Filters
In the case of oil-lubricating compressors, oil filters are placed both within rotating chamber walls and near discharge valves, in order to properly sift oil lubrication from compressed air. Liquid lubrication also provides the cooling needed for compression machines, which produce high heat that is unsafe for optimal air and machine capacities.
Part 5: Bearings
Bearings sit at both rotor ends and help rotors stay securely in place, rotating evenly and properly balancing their loads. They are typically anti-friction and anti-corrosive, with several design modifications based on the size, scale, and output expectations of the compressor unit-whether oil-lubricating or oil-free.
Part 6: Suction Valve
The suction valve sits atop most compressing units and is responsible for initial retrieval of raw gas. At a cue given by the unit's system stage control, the suction valves open to allow air to rush inside, where it mixes and is trapped within the interlocked twin rotors.
Part 7: Discharge Valve
Likewise, discharge valves sit at the opposite end of the suction valve and cue the end of the compression cycle. They receive the now-pressurized air and release it into a holding or storage tank, or out of a discharge pipe for immediate application.
Part 8: Motor
The compressor motor powers the rotations of the rollers at automatic and adjusted settings, which in turn powers the entire compression capabilities of the machine.
Part 9: System Control
Given their multi-control scheme settings, operators need a system control display, in order to read and gauge a unit's health and overall output. A system control displays and monitors the various components of a compressor, as well as its operating, idling, or stopping parameters. In high-capacity, automatic units working nearly 24/7, the gauge allows safe and procedural pressures to be monitored, with or without human oversight.
How to Choose High-efficiency Screw Air Compressor
Capacity and Pressure Requirements
One of the first factors to consider when selecting a High-efficiency Screw Air Compressor is the capacity and pressure requirements of your application. The capacity, measured in cubic feet per minute (CFM), refers to the amount of air the compressor can deliver. It is crucial to accurately determine your needs based on the number and type of tools or machinery that will be powered by the compressor. Additionally, consider the required pressure (measured in pounds per square inch or PSI) to ensure the compressor can deliver the necessary air pressure for your specific application.
Energy Efficiency
Energy consumption and cost are significant considerations when choosing any type of compressor. High-efficiency Screw Air Compressor come in various configurations, and their energy efficiency can vary depending on factors such as motor size, control system, and air leakage. Look for compressors that are equipped with energy-saving features, such as variable speed drives (VSDs) that match the airflow to your specific demands and reduce energy wastage. Additionally, consider the overall lifecycle costs of the compressor, including maintenance and energy costs, to make an economical decision.
Noise Level
Compressed air systems can produce significant noise levels, which can be a deterrent in some operational environments. The noise level of High-efficiency Screw Air Compressor can vary based on factors such as operating speed and equipment design. It is important to consider the noise level requirements of your facility and ensure the compressor's noise level is compliant with local regulations and does not exceed the acceptable limits. Some manufacturers offer low-noise or soundproofed models that can help minimize noise pollution in your workplace.
Maintenance and Serviceability
Proper maintenance and serviceability are critical for optimal performance and longevity of a High-efficiency Screw Air Compressor. Consider the ease of access to key components for routine maintenance tasks such as filter changes, oil top-ups, and belt adjustments. Look for compressors with user-friendly controls and well-designed maintenance features that simplify service tasks. Additionally, inquire about the availability of service technicians and spare parts for the compressor brand and model you are considering. Prompt and reliable service support can significantly reduce downtime and ensure maximum productivity.
How a High-efficiency Screw Air Compressor Works
Compressing the Air
Air Enters Through the Inlet Air Filter,Atmospheric air enters a rotary screw air compressor through an inlet air filter and an inlet valve, which controls how much air is drawn into the unit (note: atmospheric air pressure varies greatly, depending on elevation). The inlet valve is wide open when your compressor has demand or is loaded and is closed when it has no demand and is in the no-load state.
Air is Compressed in the Airend
As the intake air enters the compression chamber, two interlocking helical rotors or screws mesh, trapping the air between the rotors and casing. The rotors move in opposite directions, reducing the space and compressing the air. An electric motor typically drives the male rotor, which then drives the female rotor.
Oil is Removed in the Air-Oil Separator
As the air-oil mixture enters the sump or air-oil separator tank, it immediately slams into a series of baffles, which are devices used to redirect the air in a centrifugal motion. The resulting vortex effect pushes most of the oil out of the air onto the sides of the tank. Any remaining oil is removed by a filter element at the top of the separator.
The Air is Cooled in the Aftercooler
The compressed air then goes to an air-cooled aftercooler, a heat exchanger with a fan blowing ambient air over finned tubes. As the aftercooler lowers the pressure dew point of the air, water vapor condenses and creates condensate. A typical aftercooler has a 15-18°F approach temperature.
Water is Removed in the Moisture Separator
In the final step before the compressed air is released into the system, the water is extracted with a moisture separator and is removed from the separator through a drain valve.Depending on the pressure dewpoint and air quality a customer needs, a rotary screw air compressor may include a refrigerated air dryer or a desiccant air dryer to remove additional moisture. That's especially important in industries like automotive, semiconductor and electronics.
How to Maintain High-efficiency Screw Air Compressor
Of all the components that comprise a high-efficiency screw air compressor, the airend is the most crucial because this is where the pressurization of air takes place. While an airend can generally last for at least 40,000 hours, it can malfunction before its time if not properly maintained. An airend can be damaged by extreme system heat, dirty fluid and contamination.
In a high-efficiency screw air compressor, the drive train is the component that guides the motion of the internal mechanisms as a whole. Therefore, the drive train must have correct alignment at all times for the air compressor to function with optimal consistency. Moreover, the gear drives must be freshly lubricated on a periodic basis to ensure smooth running at all times.
To ensure proper motor health with your air compressor, make sure that the operating area is sufficiently ventilated during usage hours. To prevent overloading, keep track of the ampere draw. Most importantly, make sure that the motor bearings are properly lubricated during each inspection.
In addition to the air/oil separator, a high-efficiency screw air compressor contains two other filters - the oil filter and the inlet filter. Each of these filters must be inspected on a periodic basis to ensure optimal filtration and to prevent the spread of dirt and oily mist throughout the system. Ideally, you should check the inlet filters after every 2,000 hours of operation. You should inspect the fluid filters every 1,000 hours.
In a high-efficiency screw air compressor, the oil supply is vital to the health of the system. Oil allows for clean and easy movement between the various parts that drive the pressurization of incoming air. In doing so, oil keeps the air compressor cool through many hours of heavy-duty operation.for the oil to do its job properly, you must change the oil supply on a periodic basis. Sample the oil every two or three months to ensure that it retains the right color and consistency. Once the level drops, clean out the old oil and refill. It is important not to mix old and new oils because the former could have contaminants that would infect subsequent oil supplies.
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